Monel 400

UNS N04400

Tensile Strength
≥ 483 MPa (70 ksi)
Yield Strength (0.2%)
≥ 172 MPa (25 ksi)
Elongation
≥ 35%
Hardness
≤ 25 HRC

Overview

A nickel-copper alloy (≈ 67% Ni, 23% Cu) with exceptional resistance to seawater, hydrofluoric acid, and caustic alkalis. Known for its high strength and toughness across a wide temperature range from cryogenic to 480°C. The classic marine engineering alloy — used in shipbuilding, offshore, and desalination for over 100 years.

Chemical Composition (wt%)

ElementMinMax
Ni (Nickel)63
Cu (Copper)2834
Fe (Iron)2.5
Mn (Manganese)2
C (Carbon)0.3
Si (Silicon)0.5
S (Sulfur)0.024

Mechanical Properties

PropertyValueCondition
Tensile Strength≥ 483 MPa (70 ksi)
Yield Strength (0.2%)≥ 172 MPa (25 ksi)
Elongation≥ 35%
Hardness≤ 25 HRCannealed
Density8.80 g/cm³

Physical Properties

PropertyValue
Melting Range1300 – 1350 °C
Thermal Conductivity21.8 W/m·K (at 20°C)
Max Service Temp480°C

Corrosion Resistance

Exceptional resistance to seawater and marine atmospheres — the benchmark alloy for saltwater service. Outstanding resistance to hydrofluoric acid at all concentrations up to the boiling point. Excellent resistance to caustic alkalis (NaOH, KOH) even at elevated temperatures. Good resistance to sulfuric acid in deaerated conditions. Susceptible to stress corrosion cracking in the presence of mercury or moist ammonia.

Typical Applications

Seawater piping and heat exchangersDesalination plant componentsMarine propeller shafts and pump shaftsHydrofluoric acid alkylation unitsSalt plant evaporatorsOffshore platform splash zone components

Related Standards

ASTM B165ASTM B127ASTM B163AMS 4544