Pharmaceutical Sanitary Tubing — Europe
Project Background
A European pharmaceutical manufacturer expanding their sterile injectable production facility required 316L bright-annealed seamless tubing for WFI (Water for Injection) distribution, clean steam piping, and CIP/SIP (Clean-in-Place/Sterilize-in-Place) systems. All product-contact surfaces had to meet ASME BPE surface finish requirements of Ra ≤ 0.5 μm with full orbital welding compatibility.
Technical Specifications
| Material | 316L (UNS S31603) |
| Standard | ASTM A270 (ASME BPE) |
| OD Range | 12.7mm to 76.2mm (½ inch to 3 inch) |
| Wall | 0.065 inch (16 gauge) |
| Surface Finish | Ra ≤ 0.5 μm ID/OD |
| Testing | 100% borescope inspection |
| Quantity | 15 tons |
The Challenge
Pharmaceutical WFI and clean steam systems operate under GMP regulations with zero tolerance for contamination or biofilm formation. Every tube must have a completely smooth, crevice-free ID surface (Ra ≤ 0.5 μm) to prevent bacterial adhesion. Orbital welding requires precise tube end preparation and consistent wall thickness for automated welding parameters. Full documentation (DQ/IQ/OQ) is mandatory for regulatory submission.
TOKO TECH Solution
TOKO TECH supplied 316L bright-annealed seamless tube with Ra 0.4 μm ID surface finish, produced by cold pilgering followed by bright annealing in hydrogen atmosphere. All tubes were end-capped, individually bagged, and shipped in cleanroom-grade packaging. Each tube was 100% borescope-inspected for ID surface defects. EN 10204 3.1 MTRs with surface roughness measurements and full heat traceability supported the customer's GMP validation documentation package.
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